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The
short block assembly is one of the most critical procedures
in any engine build. No one understands that better
than ERL Performance. The company was founded with machinist
and tool & die makers that have manufactured precision
gages to jet engine parts, the build process is done
right. Our ability to utilize equipment, tooling and
knowledge from these areas simply isn’t feasible
for standard engine shops.
In an industry (especially the sport compact) where
close is good enough, ERL Performance takes a different
approach. We believe the best method is a solid foundation.
If the block and short block assembly is done right,
then bolt on power upgrade can be added in the future.
As your desire for performance increases, the money
can be spent on the upgrade and not on the short block
again. |
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All
of our builds start with one of our superdeck systems
installed on your block. This is the same set-up that
is running in excess of 40psi boost at the race track.
They are all CNC machined and use Darton ductile iron
sleeves that are the same material used in 8000 H.P.
Nitro engines. See our block sleeving section for full
details.
The crank is micropolished using a 15 micron belt,
cleaned and checked using mitioyo inspection gages.
With all of our blocks being align honed, the bearing
bores for the crank are perfectly straight and sized
to match the crank journal diameters. The align honing
is a step that the majority of industry chooses to skip
due to added costs. |
All
of the bearings are miked for thickness and matched
to each journal/bore combination to achieve perfect
clearance. No plastigage is used, due to inaccurate
reading.
We offer several connecting rod choices depending on
the intended use of the engine. No short cuts are taken
due to the rod being the second highly stressed part
in the engine (behind the valve spring). The Billet
rods are the top of the line offering and are the same
as used in the 600+ H.P. pro race cars. Each rod is
inspected, re-torqued for repeatability, and sized for
exact clearance. |
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Whether you choose a shelf stock or custom piston,
we can provide it. JE is our primary choice, but we
will use any that you prefer. Each piston is miked,
pin fitted and inspected. The cylinders are torque plate
honed to fit each piston. Each piston ring is file-fitted
to the cylinder it is going in for an exact ring gap
to minimize leakage.
The assembly is done one at a time using dedicated
tooling and inspected after each step. The same dedication
goes into a street engine as goes into our race only
engines. A documented blueprint sheet is provided with
each assembled block. It is possible to throw the parts
together and run for a while, just as you can drive
on a bent rim if you put enough weights on it. We do
it right for maximum horsepower and durability.
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